Modal analysis of a 20 meters long wind turbine blade

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Vicoter (www.vicoter.it) is a consulting company that has been operating in the field of mechanical structures and measurements for more than ten years, mainly in the dynamics sector. Its main activities concern the experimental survey of vibrations and noise, the identification of modes, the study of isolation equipment and the correlation of finite element models. Thanks to its transversal skills and to the available instrumentation, Vicoter is able to work in several areas, such as aeronautics, automotive, electronics or operating machines.

In a consolidated collaboration with SEVA S.r.l. (http://www.sevasrl.it/index.php/it/), a company that operates in the renewable energy sector, Vicoter carried out in July 2022 a test campaign for the modal characterization of one wind turbine blade, more than 20 meters long. Tests were carried out at the SEVA S.r.l. site, in Novi Ligure (AL), Italy, with the blades fixed to the ground by means of an ad-hoc designed supporting structure.

Wind turbine blade by SEVA ready for tests.

Using a sensor configuration already verified in previous similar activity, 24 locations were measured, 16 on the blade and 8 on the support. At each point, two uniaxial accelerometers were placed, oriented respectively in the normal and in the aligned-to-the-chord directions, in order to identify the flap, the torsional and delay modes. A total of 48 accelerometers plus a load cell were synchronously acquired.

Experimental wireframe of the blade.

The blade was forced with a long stroke electro-dynamic shaker, which is necessary in tests involving the acquisition of low frequency modes of very flexible structures. A stepped-sine excitation technique was adopted to obtain clean FRFs (Frequency Response Functions), even in the low frequency band.

Shaker positioning.

This installation made it possible to identify the first eleven modes of both structures, in terms of frequency, modal shape, damping and generalized mass with a high degree of reliability of the results obtained. The entire band of interest, about 25 Hz, was thus covered. The data obtained will be used by SEVA S.r.l. to develop a dynamic analytical model of the blade.

Example of measured modes.